*We supply premium performance custom hats and blank hats at affordable prices. Quantity pricing is available for custom hats and blank hats. The more you buy, the more you save.

*Our goal is to provide each customer with their new favorite hats. We offer Custom leather patch hats,Custom Rubber Patch hats,and Blank hats. A variety of other decoration options are available, including embroidery and silicon heat transfers.

*Ordering is simple. Find the hats you are looking for, Personalize your hats on the live mockup customizer by uploading your logo, adjust your cart quantity with how many you need and checkout.

* Hat pricing is automated based on quantity. Hat Models & Colors can be mixed to receive quantity price. Each hat model has a pricing chart on its product page.

*Custom Rubber (PVC) patch hats are done by quote only due to minimums, proofing requirements, and more intricate artwork.

*Production on custom leather patch hats is typically 10 business days. You will receive your personalized hats in just over two weeks and each hat you give away or sell will be a new favorite.

*Blank Hats ordered before 3pm CST ship same day or next business day.

Custom Flag Hat on Female Model

Your custom hats will never look better!

Welcome to Zapped Headwear.

We supply premium custom and blank hats at affordable wholesale prices.

We are STOKED to help you on your custom hat project!!

Our Customizable Hats



Zapped Headwear has quickly become an industry leader in custom hats and blank headwear. Our custom designed logo hats are made with some of the most premium quality materials available. When these hats are custom decorated with your business logo or design, they make a statement. Our caps are designed to be one size fits most size with adjustable snapbacks, ensuring these custom hats will fit almost all your employees and customers. We also offer larger hats for larger heads, such as our Osprey XL model. We offer a variety of premium hat models. Our Blackhawk 5-Panel is our most popular model. We also offer this 5-Panel hat in our Marine mesh back version. Other models include the 7-Panels Osprey, Cobra and Gunny. We also offer a variety of trucker hats, dad hats, and bucket hats. A wide variety of hat customization options available. Custom hat capabilities include embroidered hats, custom hats with rubber or leather patches and more. We can laser engrave leather patches or do a full color print. We also offer logo embroidered hats, silicon heat transfer custom hats, hats with custom sublimated and woven patches and a few other decoration methods. The beauty of customizing a Zapped hat for your business is that our hats are worn! People love to wear our custom hats because they are on point in fit, comfort and style. If you are tired of cheap logo hats that get thrown out, you really ought to test out a run of custom hats through Zapped. We have really strived to enable companies to get awesome custom logo hats while still maintaining affordable pricing. The most common decoration type for our personalized logo hats is a custom-made patch sewn on in the center of the front of the hat. This puts your logo front and center while employees are working with customers, this is a great way to show off your brand. We also have capabilities to customize other areas of the hat including custom patches and embroidery on the side or back of the hat. We also offer fully custom hats with higher quantity orders, this means you can order fully customized hats with unique colors, inside labeling, and more options.


If you would like to go with the printed leather option, you can upload your logo online and customize it right there. Our customizer tool was built to give you a live mockup so that you can get an idea of exactly what your custom hats will look like. For other decoration options, the process involves submitting a custom hat quote request form and then one of our hat designers will get back to you within a couple days with your hat design. You canโ€™t go wrong with a custom embroidered hat. Zapped offers a variety of embroidery techniques, and a customer favorite is the 3D-Puff embroidery. This option makes your logo pop on the hat! Embroidery is a classic decoration option and looks great on our premium hats. Our 5-Panel and 7-Panel hats make great options for embroidery because they donโ€™t have a stitch going through the center of the hat, it is just a large blank canvas perfect for your design embroidered in style. Getting your personalized hat quickly is not a problem at all. We can have your custom printed leather patch hats shipped out within a couple of weeks. Other customization options may take a bit longer with lead times of around 3-4 weeks for embroidered logo hats, and about 4-6 weeks for custom hats with rubber patches. We also offer rush services if you are in a hurry to get your personalized hats in hand for a company event or upcoming celebration. One other great thing about working with Zapped Headwear is that we donโ€™t have any minimums for our printed leather patch hats. This makes it easy for entrepreneurs and smaller businesses to get awesome hats to show off their brand while they are growing. For those wanting a larger quantity of hats, Zapped offers quantity price breaks for personalized hats and blank hats. You can mix and match hat models and colors inside of these price breaks, as the breaks apply at the total order quantity. Besides offering custom hats, we also offer the option to purchase our blank hats. Blank hats may be worn as is or they may be decorated by taking the hats to a local embroidery shop or hat decorator. Our blanks may even be personalized by do-it-yourself methods if you are up to it! For those decorators and promotional companies interested, Zapped has a dealer program that allows for bulk wholesale priced custom hats and blank hats. We hope that you will allow us to wow you with your personalized hat project! If you have any questions about ordering custom hats or blank hats, please donโ€™t be afraid to reach out.